Wednesday, June 4, 2014

Week 10

Week 10 was the final week including our presentation and report. Since the report was almost finished, we decided to work on the presentation first. After, we then completed the report. The following pictures show the results of our structure and it's load path.

ForceAnimation.gif

Here is the complete and final physical model of the Atomium

Throughout the 10 weeks, we learned and overcame many different obstacles. There was many difficulties in the physical model as well as the virtual model

Difficulties throughout 10 weeks:
  • styrofoam spheres slightly melted
  • rods did not stay in place
  • rods were not placed perpendicular
  • needed to brainstorm bipods a few times
  • represented piles not stayed in place
  • Sketchup couldn't geometrically remodel actual strucutre
  • Sketchup model couldn't transfer to visual analysis correctly
  • had to redesign in Autodesk Inventor
  • etc.
Learned:
  • the load path
  • it starts at the top and gradually goes down through the levels of spheres and finally into the foundation
  • the following figures represent the exaggerated stress (left) and normal stress (right)
  • finalDisplacement.jpgfinalDisplacementActual.jpg
Roles:
  • Candace Ly: report, presentation
  • Yiping Peng: report, presentation
  • Joshua Choi: report, presentation
  • Daniel Lefebvre: report, presentation
Objective:
  • finalize physical model
  • final report
  • final presentaton

Tuesday, June 3, 2014

Week 9

On Tuesday, Candace went to the machine shop to cut the bipods and glue them together. Unfortunately, we could not cut the wood at that angle and we had to figure out another way to create the bipods. So our new idea is to laser cut each side of the bipod and glue them together.

During lab, we tackled the Final Draft of the report. We also discussed in detail how we were going to complete the physical model. Dan completed an AutoCAD model that could be taken to the machine shop to get the shells of the bipods.




Roles:
  • Candace Ly: 3D model, report, presentation
  • Yiping Peng: 3D model, report, presentation
  • Joshua Choi: 3D model, report, presentation
  • Daniel Lefebvre: report, presentation, AutoCAD sketch for bipod
Objective:
  • cut out the new bipods and glue them together
  • finish the 3D model
  • work on the report and presentation

Inventor CAD Model

One of the main deliverables for the design project was a CAD model used to understand the structure and how it handled stresses. Though the original goal was to use SketchUp for a visual model, then Visual Analysis for the structural analysis, difficulties with circular geometry in SketchUp led to the decision to switch to Autodesk Inventor for both purposes. After a lot of geometry with the known dimensions, a model could be developed. Due to time constraints and very limited experience with the software, the structure was made as one whole part, as opposed to many different parts with constraints between each one to more properly illustrate the real structure in Brussels. To start, the first thing to be modeled in the CAD, as we did with the physical model, was the central beam. The beam has a diameter of 10.8 ft and the height was determined by the height of the structured added to the depth that the beam goes underground for support.


Now that the central beam was constructed, we can build the pavilion on the ground plane with the beam in the center.


After the pavilion was added, the three spheres that sit on the central beam could be added to their proper locations. Because of the designated length of the central beam, the center of the top sphere is the same point as the center of the top of the beam.


Now that the above-ground portion of the center beam of the structure was completed, the next step was to add the other eight spheres. To determine the location of the spheres, I constructed a cube with the side length necessary, determined by the length between two spheres plus two times the radius as roughly 154 feet. Then in SketchUp, I rotated the cube on two different axes to make the bottom three spheres and the top three spheres on two planes. From there, I multiplied the length by a combination of the sines and cosines of the necessary angles (45 and 35.3) and determined the correct point in space for the centers of all the spheres in the model.





 Once the spheres were in place, the rods that connect them were next. These rods are 9.8 feet in diameter and in real life they may contain stairs, escalators, etc. but in the model they are solids. From the centers of the spheres, I drew the proper size circle, then swept the drawing along the path of the rotated cube.




Now the entire above-ground portion was completed besides the bipods, next up was to handle the support for the central beam. According to our research, there were 59 57' bipods that were built concentrically around the central mast. All we knew about the placement of these piles was that the furthest piles were 38' from the center of the building. Using proportions of the circumferences of four equally spaced circles drawn from the central beam, we placed 8 piles concentrically 17.6' from the center, 12 piles concentrically 24.4' from the center, 18 piles concentrically 31.2' from the center, and the remaining 21 piles 38' from the middle. These piles were then extruded 57' below the ground plane.


The geometry of the bipods was a much greater challenge. Information about the dimensions of these were scarce, and there weren't many good pictures of them either. Eventually however, we were able to determine the extremes of the sub-structures and analyze the entire bipods from there. In the model, I started with three rectangular prisms with dimensions matching the max height and length of the bipods.


I then made two drawing planes on the faces of the rectangles and drew the shape of the bipods from there.



The pile caps were another difficult part of the model in terms of research potential. The diameter of the pile cap under the pavilion, and the depth of 6.5' were the only known variables. The final product includes potential pile caps based on the information that we had but do not necessarily reflect the actual structure properly.



There are only two remaining elements to the structure: the piles under the bipods and the diagonal beams. Research yielded that the piles under the bipods maintained the same angle with the vertical as the bipods and that they went to the same depth as the central piles. Using this information, the piles were built under one bipod using sweep commands, then rotated in a pattern to the other two bipods as well.



The last element to add is the diagonal beams. These beams have a diameter of 10.8', the same as the central beam. Once a circle was constructed at the intersection of the linear beams in one corner, the circle was swept from one corner to the opposite one for both of the remaining three instances.



        







Now that the visual part of the model is complete, we can use Inventor to test the structure. The only force that we really have to deal with here is gravity, so I'll apply that force to the structure.

As for constraining the model, realistically there would be many more joints where the piles end, but with the limitations of the program, the only constraints made fixed the bottom of the pile caps in place.


Once the simulation was run, we can see exactly how well the structure stands.


Wednesday, May 28, 2014

Week 8

For this week we received our rough draft of the final report back. During lab we worked on the report fixing the little things. On Saturday, our team met in the library to work on the model itself. The following pictures show what was accomplished.
We created the pavilion (entrance) of the Atomium. It was made form thin foam boards glued together.
Since the board wasn't thick enough we divided it into four section. Each section was measured and drawn on the side.
This is the front of the bipod.

Here is the almost finished Atomium with the pavilion and the form boards that will display the model.


Objectives:
  • working on 3D model and figuring out the bipods
  • edit and finalize the final report
  • start final presentation
Roles:
  • Candace Ly: 3D model team, report
  • Yiping Peng: 3D model team, report
  • Joshua Choi: 3D model team, report
  • Daniel Lefebvre: CAD, analysis, report
Learned:
  • It's hard to cut a perfect circle from a foam board
  • We still need to research more


Wednesday, May 21, 2014

Week 7 Objectives

To do:
1. physical model
       1.1 missing one rod
       1.2 entrance
       1.3 underground
       1.4 glue parts together
2. computer model
       2.1 forces flow
3. Physical model comparing to computer model
       3.1 Limitations
4. Final presentation
       4.1 PowerPoint

Team member roles:
Candace Ly: 3D design team
Yiping Peng: 3D design team
Joshua Choi: 3D design team
Daniel Lefebvre: Sketchup, analysis

Things learned:
-the model isn't as stable as we thought, so we have to glue the spheres and rods together
-we need to research more on the structure itself


Week 6

On Monday May 5th, 2014 the 3D model team met to continue finishing the Atomium model. Before the meeting, the rods and remaining spheres were cut and spray painted. While still continuing our method of operation, holes were created in the spheres and the rods were stuck into them. The picture below is what was accomplished.

A few more spheres were added. The Atomium itself is almost completed.
The actual Atomium structure is almost finished, all that is missing is the middle sphere and the additional diagonal rods. The middle rod will go through the middle sphere; it also connects to the foundation. The picture below is the information needed for the length of the middle rod and the pavilion. The length of the middle rod is about 17.3 inches and the other diagonal rods are about 4 inches.



Our goal for next week is to go shopping again for the rest of the materials needed; such as the foundation and bipods. We also hope to finish the structure itself and start on the foundation of the building.



Objectives:

  • working on 3D physical model again
  • work on rough draft of final report
Roles:
  • Candace Ly: 3D model team, report
  • Yiping Peng: 3D model team, report
  • Joshua Choi: 3D model team, report
  • Daniel Lefebvre: report, sketchup analysis


Wednesday, April 30, 2014

Week 5


On Thursday, April 24th, 2014 we went into the city to go to Blick Art Store to buy some materials for the 3D model. We were only able to purchase the spheres, rods, and spray paint. We still have to decide what to use to model the entrance, supports, and foundation. At first it was difficult to figure out what the materials dimensions in order to scale it correctly, also Blick did not have the correct rod diameter. So on Friday, Candace went to the art store on the Friday to gather the correct rods. On Monday, Candace also went to the machine shop to prepare the rods for Tuesday's meeting.

Meeting on April 30th, 2014

Before lab day, we met up on Tuesday, April 30th, 2014. During this time, we began building the 3D model of the Atomium. The spheres and rods were first spray painted the materials in metallic, as shown below. Josh, Candace, and Yiping worked on the model and Daniel continued working on the Sketchup.

Spray-Painted Foam Sphere

It was difficult to figure out how to get the exact points. So in order to determine where the poles are, we used a piece of tape and measure since we did not have a clothing tape measurer. The two pictures below show what was drawn on the tap to measure.

This was used to determine the 45 degree angle

This was used to determine the holes on the spheres where the poles go


We only constructed about half of the Atomium structure. With 5 spheres and 7 rods.

Model Progress


During lab, we started to look at the final report and also updated our Project Libre. Our Sketchup drawing is almost complete, but has not finished since it is difficult to angle to spheres in the program a certain way. Our visual analysis has not started yet, because the drawing is still waiting to be completed in order to easily import the file onto visual analysis. For this week, our goal is to finish the drawing, begin the visual analysis, and continue building the model and figure out what should be used to model the other parts of the structure.

Here is our progress so far: